C-708

Printed Packaging Compliance Procedure

Section C — Record Management Revision 10 8 pages

Original Document

Scanned document (image-only PDF)

Extracted Text

Searchable text extracted from PDF

1.0 Purpose 
 
 This procedure establishes a process for creating, reviewing, and approving all printed
 packaging components to ensure compliance. 
 
 2.0 Scope 
 
 This procedure applies to all products packaged by Ion Labs that require labels, cartons, inserts,
 
 shrink sleeves, or display trays, otherwise referred to as printed packaging components.
 
 3.0 Responsibility 
 
 3.1 It is the responsibility of Label Compliance, R&D, Production Control, and Account
 
 Managers to determine the appropriate packaging size, utilizing the purchase order
 and/or customer supplied specifications. 
 
 Dial It is the responsibility of Label Compliance, R&D, and Quality to ensure that all printed
 packaging components conform to FDA regulations and other required legal standards.
 
 3.3 It is the responsibility of Label Compliance to ensure regulatory documentation
 requirements are met during the creation of printed packaging materials.
 
 3.4 It is the responsibility of Account Managers to obtain printed packaging information
 and art files from the customer. 
 
 3.0 It is the responsibility of Label Compliance to ensure that printer proofs and final
 printed packaging are reviewed by applicable departments and to act as a liaison
 
 between the Purchasing and Sales departments, as well as vendors and customers.
 
 
 

[SOP 

 Standard Operati: ng Procedure SCO7P0 N8o R1e0v | Page 2 of 8
 Printed Packaging Compliance Procedure 
 
 4.0 Definitions 
 
 4.1 LPC — Label Packaging Component 
 
 4.2 SAP — Systems, Applications, and Products; enterprise resource planning software
 which manages day-to-day business activities 
 
 4.3 SKU — Stock Keeping Unit 
 
 4.4 MBR — Master Batch Record 
 
 4.5 DC — Document Control 
 
 4.6 R&D — Research and Development 
 
 5.0 References 
 
 yl C-502, SOP, Record Storage, Retention, and Destruction 
 
 oe: C-403, SOP, Change Control Procedure 
 
 5.3 E-101, SOP, Warehouse and Inventory Control 
 
 5.4 E-204, SOP, Receiving Process for Raw Materials and Packaging Components
 
 a E-801, SOP, Return of Materials and Destruction of Non-Hazardous Waste Materials
 
 5.6 C-708-F1, Form, Printed Packaging Art and Revision Approval 
 
 oe C-708-F2, Form, Printer Proof Comparison 
 
 5.8 C-708-F3, Form, Printing Packaging Master File 
 
 5.9 C-708-F4, Form, Printed Packaging Receiving Inspection 
 
 5.10 C-708-F5, Form, Printed Packaging Receiving Inspection — Extended Criteria
 
 = i 21 CFR Part 101.36, Nutrition Labeling of Dietary Supplements 
 
 
 

[SOP 

 Standard Operating Procedure SOP No | Rev pecs ante 
 Printed Packaging Compliance Procedure C-708 10 5 
 
 5.12 21 CFR Part 101.9, Nutrition Labeling of Food 
 
 5.13. 21 CFR Part 701, Cosmetic Labeling 
 
 5.14 21 CFR Part 201 Sub Part B, Labeling of Prescription Drugs and/or Insulin
 
 5.15 21 CFR Part 201 Sub Part C, Labeling of OTC Medications 
 
 5.16 www.fda.gov/animal/veterinary/resources 
 
 5.17 www.aafco Pet Food Labeling - General 
 
 6.0 Procedure 
 
 Note: Supplement Facts (or equivalent) and printer proofs will be proofread and reviewed for
 
 compliance to 21 CFR Part 101.36, 21 CFR Part 101.9, and customer requirements.
 
 6.1 Process for New Products 
 
 6.1.1 Label Compliance will request a sample bottle that will be used for the finished
 good, in order to determine label die lines. In the event that there is a secondary
 
 packaging, the sample bottle will be sent out to vendors to create carton die
 lines. The dimensions will be noted in the customer and product specific label
 
 folder for future use. 
 
 6.1.2 Revision control will be maintained and tracked using Ion Labs or customer
 
 printed packaging ID and revision numbers. 
 
 6.1.3 Printed packaging ID and revision numbers must be on final components to
 ensure proper traceability. 
 
 6.1.4 Printed packaging will be assigned an ID number by Ion Labs unless the
 customer has an existing ID number. 
 
 6.1.4.1 If assigned internally, the unique LPC assigned item master code or the
 
 digits of the barcode will be used as the label number. The revision
 
 
 

[SOP 

 Standard Operating Procedure SOPNo | Rev eee 
 Printed Packaging Compliance Procedure C-708 10 5 
 
 number will start at zero and will continue up sequentially when new
 revisions are necessary. 
 
 Example: LPC00999 RO 
 
 6.2 Supplement Facts (or equivalent) Review and Art Approval 
 
 6.2.1 For new products, Label Compliance will receive customer specific signed
 supplement facts (or equivalent) from R&D. This will be used to review against
 
 the formula, and check the spelling of each ingredients, as well as a regulatory
 review, and then sign form C-708-F1 Printed Packaging Art & Revision
 
 Approval prior to routing through R&D and Quality departments.
 
 6.2.1.1 For reorders, Label Compliance will review the signed supplement
 
 facts from the item specific label file to ensure that no changes have
 
 been made to the formula as well as a regulatory review to ensure
 printed packaging compliance with the Code of Federal Regulations. If
 
 no changes are needed, complete form C-708-F1 Printed Packaging
 Art & Revision Approval and route through R&D and Quality
 
 departments. 
 
 6.3 Printer Proof Approval 
 
 6.3.1 Once printer proof is received, Label Compliance will review to ensure the
 printer proof matches the approved art on form C-708-F1 Printed Packaging Art
 
 & Revision Approval prior to routing to the Quality department using form C-
 708-F2 Printer Proof Comparison. 
 
 6.3.2 Once all signatures are obtained, the proof is sent to the customer for a final
 approval signature. Upon customer sign off, form C-708-F3 Printed Packaging
 
 Master File will be created and routed for approval. 
 
 6.3.2.1 Should a printer proof require changes, repeat steps 6.3.1 and 6.3.2.
 
 6.4 Reorder Process 
 
 
 

[SOP 

 Standard Operating Procedure SOP No | Rev ee Sais 
 Printed Packaging Compliance Procedure C-708 10 
 
 6.4.1 Using SAP, Label Compliance will verify the on-hand inventory of the printed
 packaging material needed to fulfill the order. 
 
 6.4.1.1 If the on-hand inventory is insufficient for the order, the existing
 approved printer proof will route using form C-708-F1 Art & Revision
 
 Printed Packaging Art & Revision Approval through R&D and Quality
 department. If no changes are needed, Label Compliance will send a
 
 PO Request to Purchasing, advising of the printed packaging ID and
 
 revision number. 
 
 Note: If no changes are needed, the customer does not need to review
 
 printer proofs for reorders. 
 
 6.5 Printed Packaging Revision Process 
 
 Note: All changes made to existing GMP documents due to label revisions will be
 managed following SOP C-403 Change Control Procedure. 
 
 6.5.1 Label revisions are to be tracked starting at zero. If changes are made to a
 previously made printed packaging material, the revision number will change
 
 accordingly. 
 
 6.5.2 Label Compliance will pull the last approved printer proof from the product file
 
 and complete the Art & Revision Approval Checklist. 
 
 6.5.3. Label Compliance, R&D, & Quality will review and approve the proposed
 
 changes. Once approved, these changes will be communicated to the customer
 to update the printed packaging, or will send to printed packaging vendor to
 
 make updates in the event the customer is unable to edit the art files. Revised art
 
 will then be sent back to Label Compliance. 
 
 6.5.4 Following the procedure outlined in Section 6.2, the revised art will be reviewed
 and approved. 
 
 
 

[SOP 

 Standard Operating Procedure SOP No | Rev fede core 
 Printed Packaging Compliance Procedure C-708 10 5 
 
 6.5.5 The completed form C-708-F1 Printed Packaging Art & Revision Approval
 will be filed with the associated form C-708-F2 Printer Proof Comparison for
 
 the newly revised printed packaging component. 
 
 6.5.6 A new form C-708-F3 Printed Packaging Master File will be created, using the
 
 approved printer proof. When the physical printed packaging component arrives
 at the facility, it will be reviewed against and added to the associated printed
 
 packaging master file. 
 
 6.5.7 The printed packaging master file for the previous revision will be marked as
 
 obsolete once the new printed packaging master file has been approved. The
 
 obsolete files will be maintained in the MBR located in Document Control.
 
 6.5.7.1 In some cases, a customer may choose to use the remainder of the
 
 obsolete revision before moving to the new revision. In these cases, a
 note will be made in the packaging profile that gives instruction to
 
 consume the old revision before changing to the new. 
 
 6.5.8 Obsolete printed packaging component inventory will be destroyed following
 
 SOP E-801 Return of Materials and Destruction of Non-Hazardous Waste
 Materials. 
 
 6.6 Printed Packaging Receiving Inspections 
 
 6.6.1 When anew shipment of a printed packaging component arrives at the facility,
 
 it will be assigned an R Number per SOP E-204 Receiving Process for Raw
 Materials and Packaging Components. 
 
 6.6.2 Once received, the printed packaging component will be sampled as outlined
 below, or in accordance with E-704 and C-708-F5, Printed Packaging Receiving
 
 Inspection — Extended Criteria, when additional inspection criteria are specified.
 The samples will then be delivered to Label Compliance for inspection.
 
 6.6.2.1 For labels, cartons, shrink sleeves, and inserts, ten pieces will be
 
 submitted. 
 
 
 

[SOP 

 Standard Operating Procedure SOP No Rev 
 C-708 10 Page 7 of 8 
 Printed Packaging Compliance Procedure 
 
 6.6.2.2 For display trays, one piece will be submitted. 
 
 6.6.3 Using form C-708-F4 Printed Packaging Receiving Inspection, the samples will
 
 be reviewed by Label Compliance and Quality for accuracy. In cases where
 standard procedures are deemed insufficient, form C-708-F5, Printed Packaging
 
 Receiving Inspection — Extended Criteria, will be used to satisfy the additional
 requirements outlined by the AQL Statistical Sampling Plan for the minor
 
 inspection level. 
 
 6.6.4 Once approved, the printed packaging component will be released in SAP.
 
 6.6.5 All completed printed packaging receiving inspections will be kept in the label
 
 compliance file for the associated product. 
 
 6.7 Printed Packaging Inventory Control 
 
 6.7.1 All printed packaging inventory will be maintained following SOP E-101
 
 Warehouse and Inventory Control. 
 
 6.8 Document Management 
 
 6.8.1 All label compliance documents will be managed following SOP C-502 Record
 
 Storage, Retention, and Destruction. 
 
 7.0 Revision History 

| Rev | Date | Description of Changes | CCR # | By |
|-----|----------|------------------------|-------|----|
| 0 | 09/16/10 | New procedure. N/A S. Shoaf | - | - |
| 1 | 01/07/11 | Updated SOP format. N/A S. Shoaf Z 02/01/11 Organized and clarified SOP. N/A S. Shoaf | - | - |
| 3 | 02/20/13 | eUpdaeted uptod atceodmp ély i ewit ahn dn eadwd elda b2e ln ecwr efaotrimosn. and invento= teal >. Baroury | - | - |
| 4 | 09/27/13 | Updated, streamlined responsibilities, changed forms. Updated SOP and forms to new format. Referenced new packaging types, allowed for weight for powders. Updated label : itaiaiail nlaubmelb esri zes ecdteitoenr.m iCnlaatriiofni epdr olcaebsesl. dReesfterurcetnicoend npraoceses. Dlaebfeilniendg lls fi EOC | 13-781 | J. Hancock |

 record and blister record forms, as well as E-801 Non- 
 Hazardous Waste Forms. Removed master label number log. 
 6 11/16/16 | Revised SOP to reflect current and applicable practices. 16-0856 R. Winger
 
 
 

[SOP 

 Standard Operating Procedure SOP No Rev 
 C-708 10 Page 8 of 8 
 Printed Packaging Compliance Procedure 
 
 Removed form C-708-F1 and added form C-708-F2. Removed 
 form C-708-F7. 
 06/09/17 Added calibration requirements for label counter. 17-0658 S. Millar
 Procedure rewrite. Removed inventory management 
 07/29/20 requirements. Changed label lot number requirements. Removed | CC-20-0531 K. Burris
 form C-708-F6. Changed SOP title. 
 Updated to reflect changes in process flow, removing R&D 
 from various parts of the process. Revised all associated forms.
 09/26/22 CC-22-0387 K. Burris 
 Changed SOP title. Changed Label Control to Label 
 Compliance and label to printed packaging throughout SOP. 
 Updated to reflect changes in process flow added updated C- 
 708-F4 receiving inspection form with updated SAP verification
 10 04/09/25 and corrected formatting. Updated sampling and review CC-25-0174 J. Kiger
 instructions to incorporate added form, C-708-F5, extended 
 criteria receiving inspection form. Updated company logo.