D-106

Analytical Standards

Section D — Laboratory Operations and Specifications Revision 8 7 pages

Original Document

Scanned document (image-only PDF)

Extracted Text

Searchable text extracted from PDF

1.0 Purpose 
 
 The purpose of this procedure is to define logging, labeling, use, and certification of reference
 
 materials used for analytical testing in the QC laboratory. 
 
 2.0 Scope 
 
 This procedure applies to all analytical reference materials to be used in drug product, dietary
 
 supplement, companion animal supplement, and cosmetic raw materials and finished products
 where strength testing is required. These guidelines specifically apply to USP, USP secondary,
 
 fine chemical, and certified standards. Qualitative standards for FTIR, TLC, HPLC spectral
 
 analysis, and other qualitative methods will be addressed in SOP D-109 Qualitative Standards.
 
 3.0 Responsibility 
 
 3.1 ‘It is the responsibility of QC and Analytical Chemists to follow this procedure.
 
 3.2 ‘It is the responsibility of QC Laboratory Management to implement this procedure and
 to ensure that the procedure is being followed. 
 
 3.3. ‘It is the responsibility of QC Laboratory Management and/or Analytical Development
 personnel to keep this procedure aligned with current practices. 
 
 4.0 Definitions 
 
 4.1 USP — United States Pharmacopeia 
 
 4.2 CofA — Certificate of Analysis 
 
 
 

[SOP 

 Standard Operating Procedure SOPNo | Rev 
 Analytical Standards D-106 8 Page 2 of 6 
 
 4.3 USP Secondary Standard — A reference standard purchased from a vendor other than
 USP that is traceable to the USP primary standard. A fine grade chemical characterized
 
 against a USP standard. 
 
 4.4 Analytical Standard — A traceable reference standard or fine chemical purchased from
 
 a vendor that has not been evaluated against a USP standard 
 
 4.5 ACS — American Chemical Society 
 
 4.6 NIST — National Institute of Standards and Technology 
 
 4.7 SDS — Safety Data Sheet 
 
 4.8 QC — Quality Control 
 
 4.9 PQV -— Process Quality Verification 
 
 5.0 References 
 
 Sf D-109, SOP, Qualitative Standards 
 
 5.2 D-106-F1, Form, Analytical Standard Log 
 
 5.3 A-106, SOP, Documentation Guidelines for cGMP Records 
 
 5.4 C-502, SOP, Record Storage, Retention, and Destruction 
 
 6.0 Procedure 
 
 6.1 Purchasing 
 
 6.1.1. Traceable reference standards and fine chemicals can be purchased through any
 approved vendor (Sigma, Spectrum, Fisher, etc.) or through any foreign or
 
 domestic pharmacopeia when accompanied by a CofA. 
 
 6.2 Receiving 
 
 6.2.1 Analysts will log all Analytical Standards on Form D-106-F1 Analytical
 Standard Log, and will include the following information: 
 
 6.2.1.1 Unique identifier 
 
 

[SOP 

 Standard Operating Procedure SOP No Rev 
 
 Analytical Standards D-106 Page 3 of 6 
 
 6.2.1.2 Chemical name 
 
 6.2.1.3 Designator 
 
 6.2.1.4 Purity 
 
 6.2.1.5 Time of Use Adjustments 
 
 6.2.1.6 Source / Catalog number 
 
 6.2.1.7 Lot number 
 
 6.2.1.8 Expiration date 
 
 6.2.1.9 Notebook Reference for Recertified 
 
 6.2.1.10 Logged by/Date 
 
 6.2.2 A unique identifier for each bottle reference material will be generated with the
 
 following format: XXASYYY. 
 
 6.2.2.1 XX is the last two digits of the year received. 
 
 6.2.2.2 AS is the abbreviation for Analytical Standard. 
 
 6.2.2.3 YYY is the sequential order of logging the standard, 001, 002, 003,
 etc. 
 
 6.2.3. The Designators apply as follows: 
 
 6.2.3.1 USP Primary Reference Standard- “USP Primary” 
 
 6.2.3.2 USP Traceable Standard- “USP 2"! Std” 
 
 6.2.3.3 Traceable Standard (non-USP)- “Traceable” 
 
 6.2.3.4 Fine Chemical Standard- “Fine Chemical” 
 
 6.2.3.5 Japanese Pharmacopeia- “JP” 
 
 6.2.3.6 British Pharmacopeia- “BP” 
 
 6.2.3.7 European Pharmacopeia- “EP” 
 
 
 

[SOP 

 Standard Operating Procedure SOP No | Rev 
 Analytical Standards D-106 8 | Page 4 of 6 
 
 6.2.4 A copy of each Analytical standard CofA will be added Form D-106-F1
 Analytical Standard Log in alphabetical order based on analyte name with the
 
 unique identification number (ex. 13AS002) added to the top of the CofA.
 
 6.2.4.1. When a standard is expired then recertified one line is drawn through
 
 the log entry with “recertified” noted on the line along with the new
 line number for the recertified standard and the analyst’s initials and
 
 date. The standard will be re-entered into the log with the original
 unique identifier along with updated expiration information.
 
 6.3 Hierarchy of use for analytical standards: 
 
 6.3.1 Drug products and raw materials for use in drug products should be tested using
 
 only First or Second tier reference standards. 
 
 6.3.2 First tier - A standard traceable to USP 
 
 6.3.3 Second tier - A standard traceable to a recognized organization (ACS, AOAC,
 
 NIST etc.) 
 
 6.3.4 Third tier - A highly refined chemical with a CofA from an approved vendor.
 
 6.3.5 Raw materials may be used as reference standards under extreme exception
 when the purity is certified using a suitable reference standard or method.
 
 6.4 Storage / Expiration 
 
 6.4.1 Standards will commonly be stored in a desiccator cabinet at room temperature
 
 in compliance with their labeling instructions or in an appropriate area if special
 
 storage conditions are stated on the CofA or in the SDS (Refrigerator, Freezer,
 Light Blocking, etc). 
 
 6.4.2 USP standards will be stored in a desiccator cabinet separately from non-
 
 Pharmacopeial standards in compliance with any special storage instructions
 listed on the CofA or in the SDS. 
 
 6.4.3 USP secondary standards, traceable and fine chemical standards are valid until
 
 the manufacturer’s expiration or re-test date listed on the CofA. If no expiration
 
 

[SOP 

 Standard Operating Procedure SOP No | Rev 
 Analytical Standards D-106 8 | Page 5 of 6 
 
 or re-test date is given, the standard expires one year from the date of service
 entry. 
 
 6.4.4 Certified and traceable standards can be recertified against a valid USP Primary
 
 Standard. 
 
 6.5 Qualifying / Requalifying a Reference Standard 
 
 6.5.1 Qualification of a standard is specific to the type of test method.
 
 6.5.2 Prepare the chemical in a manner appropriate for the type of determination
 
 technique (Example: HPLC, HPTLC, titration, etc.). 
 
 6.5.3 Prepare the test material sample in triplicate using no less than 50mg unless
 otherwise directed by a monograph or recognized procedure. 
 
 6.5.4 Prepare a single preparation of the traceable standard corrected for purity, water
 
 content, etc. at the same concentration as the test material.
 
 6.5.5 Establish the system suitability of the measurement system according to the test
 
 method. 
 
 6.5.6 For HPLC make six standard injections an analyze results for system suitability.
 If system suitability passes make one injection of sample to analyze for purity.
 
 Adjustments to purity for water may be made after initial analysis.
 
 6.5.7 Monograph requirements must be met for determining purity of a material by
 titration. 
 
 6.5.8 Certified / Recertified materials are valid for a period of 12 months.
 
 6.5.9 Purities in excess of 100% are to be considered 100%. While ordinary analytical
 variation can result in a pure substance assaying in excess of 100%, no
 
 substance can be greater than 100% pure. Analyses exceeding 102.5% are
 invalid for certification / recertification purposes. 
 
 6.5.10 The qualification procedure will be fully recorded in the analyst’s notebook
 and copies of the notebook pages and raw data will be stored in the analytical
 
 standard log for reference. 
 
 

[SOP 

 Standard Operating Procedure SOP No Rev 
 Analytical Standards D-106 Page 6 of 6 
 
 6.6 Documentation Requirements 
 6.6.1 A PQV check must be performed for each completed logbook page as outlined
 
 in SOP A-106 Documentation Guidelines for cGMP Records. 
 6.6.2 Documents will be maintained following SOP C-502 Record Storage, Retention,
 
 and Destruction. 
 
 7.0 Revision History 

| Rev | Date | Description of Changes | CCR # | By |
|-----|----------|------------------------|-------|----|
| 0 | 05/06/10 | New Updated SOP to new format, expanded options to use USP | - | - |
| 1 | 02/04/13 | secondary standards for direct use and for qualifying secondary working standards, changed the name of the SOP. Clarified qualifying standards, defined tier system for selecting 11/20/13 standards, added two new definitions, rewrote for better clarity and 13-1067 B. Johns organization, changed SOP title Updated format. Added designators. Redefined logging methods. 12/02/14 14-0965 B. Johns Updated responsibilities. Added additional information on the handling and selection of 03/26/15 15-0290 B. Johns pharmaceutical standards. Added information on the use of non-USP standards for 08/23/16 16-0771 B. Johns domestically released non-ANDA monograph pharmaceuticals. Reintroduce manual tracking of standards to meet 21 CFR 11 compliance. Separate SOP to support only Dietary supplement, 04-19-17 companion animal and cosmetic standards. OTC standards to be 17-0437 B. Johns addressed and logged under a separate SOP procedure. Make current certification process. Update paper log spreadsheets. Update formatting. Update scope to include drug products since a separate SOP for drug product standards was never created with rev 6. Remove unused definitions. Combine D-106-F1 with D-106-F2 07/20/20 for simplification and since F2 is not being used as intended. Add CC-20-0497 S. Sassman column for purity and notebook ref to D-106-F1. Remove references to electronic log as this is not being maintained any more. Require triplicate prep for standard recertification. Schedule review: update format and logo. Revise responsibilities 04/12/23 section. CC-23-0189 K. Burris | - | - |

 

[SOP 

e 
y 
a 
/ 
y 
u 
r 
n 
e 
s 
e 
 g 
 8‘AOd 
e46WU‘T“C84O1dWI0OO--SL9€I07IONA1-DD-ODdY 8 
 0 
e 
e 
e 
T 
o 
 8p[legop0uAejyge]suy 
 
8 
1 
# 
g 
o 
m 
z 
a 
/ 
| 
y 
p 
f 
n 
s 
n 
u 
e 
u 
y 
s 
| 
g 
n 
u 
A 
e 
e 
e 
N 
e 
r 
u 
a 
D 
y 
e 
w 
r 
aINSEGVT 
e 
[ 
| 
y 
p 
E 
U 
H 
y 
o 
J