D-117

Laboratory Purchases and Receiving

Section D — Laboratory Operations and Specifications Revision 0 7 pages

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1.0 Purpose 
 
 The objectives of the Purchasing process are to ensure that purchased products and services are
 
 provided in accordance with specifications and/or requirements. This will ensure that needed
 items arrive in a timely manner, without quality problems, and at the best possible cost and that
 outsourced services are provided as necessary. The objective of the General Receiving process
 is to verify that purchased items are verified to meet the requirements as stated on the Purchasing
 
 documents prior to use and purchased services satisfy lon Lab’s requirements.
 
 2.0 Scope 
 
 This procedure applies to purchased products and services that affect the quality of Ion Labs
 services and processes, and to suppliers and subcontractors providing products and services
 affecting the service quality. 
 
 3.0 Responsibility 
 
 3.1 This procedure is applicable to QC Laboratory Management or Analytical Development
 Management, who performs procurement activities and the evaluation and approval of
 suppliers and service providers. 
 
 3.2. This procedure applies to the receipt of purchased items delivered to the Ion Labs.
 
 3.3 = ‘It is the responsibility of QC Laboratory management and personnel to verify incoming
 goods against the purchasing requirements prior to making them available for use.
 
 3.4 —‘ It is the responsibility of QC Laboratory Management to manage incorrect receipts and
 communicate any issues to suppliers and service providers. 
 
 3.5 QC Laboratory Management is responsible for ensuring that this procedure is accurate,
 
 understood, and implemented effectively. No changes may be made to this procedure
 without the authorization of QC Laboratory Management. 
 
 4.0 Definitions 
 
 4.1 Supplier — For the purpose of this procedure, the term “supplier” includes any external
 providers such as supplier, vendor, subcontractor, technical specialist or laboratory.
 

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 4.2 Purchase Order- For the purpose of this procedure, “purchase order” includes any
 
 document or method used to procure a product or service, including email
 communications, on-line orders, direct credit card purchases, purchases at retail outlets,
 or completed Purchase Orders. 
 
 4.3 CoC -— Certificate of Conformance 
 
 tf CoA — Certificate of Analysis 
 
 5.0 References 
 
 5.1 C-502, SOP, Record Storage, Retention, and Destruction 
 
 5.2 E-601, SOP, Vendor Qualification 
 
 5.3 D-202, SOP, Outsourced Testing Procedure 
 
 5.4 QS-108, SOP, Corrective and Preventative Action 
 
 6.0 Procedure 
 
 6.1 Process Inputs 
 
 6.1.1 Inputs to the Purchasing and Receiving process include, but are not limited to:
 
 ® Information for Lab supplies and purchasing needs required to conduct
 and improve operations including outsourced calibration services,
 
 proficiency testing, consulting, etc. 
 
 @ Records of placed purchases, incoming purchased products (Lab supplies
 and consumables) and their accompanying packing lists (or equivalents)
 and any supporting documentation (e.g., certifications).
 
 6.2 Identification of Need 
 
 6.2.1 Test Methods and Equipment Manuals identify the items, equipment, and
 
 consumables (products) that are required for the testing. The Approved Vendor
 List identifies the supplier or vendor used. 
 
 6.2.2 Lab Management or Analytical Development Manager identifies the need to
 procure calibration services or equipment for performing testing. Communication
 to Calibration Service Suppliers will include the requirement for calibration to
 
 traceable to national or international measurement standards. (NIST)
 
 6.2.3 Management identifies the need to procure services such as consultants, contract
 
 

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 auditors to perform internal audits, and other services necessary to support the
 
 quality management system and accredited testing requirements.
 
 6.2.4 Infrastructure and work environment procurement needs, supporting services, and
 utilities are identified and provided by top management. 
 
 6.2.5 Any Lab employee may identify the need to purchase goods and services to
 support, operate, or improve processes affecting quality. 
 
 6.2.6 The employee who has identified the need for a purchase of goods or services
 
 contacts Lab Management or the Analytical Development Manager if a purchase
 order will be required to complete the purchase. The employee will define the
 requirements for the purchase and communicates to Lab Management or the
 Analytical Development Manager (verbally or via a documented method such as
 
 an email) a description of the needed goods and/or services and their quantities,
 due dates, and other applicable information required for the Lab to receive goods
 and/or services meeting the lab’s requirements. The employee requesting the
 goods and/or service will be responsible for ensuring the technical content is
 
 accurate. 
 
 6.2.7 Lab Management or the Analytical Development Manager will review the
 information provided to ensure it is sufficient and that purchasing generates a
 purchase order based on the information provided. 
 
 6.2.7.1 Approval of the lab’s requirements for the goods and/or services
 purchased will be indicated by the generation of the purchase order.
 
 6.2.7.2 The purchase order will be sent to the Supplier to communicate the
 purchase requirements. 
 
 6.2.7.3 The purchase order will be the record of the purchase made, the defined
 requirements and the review and approval of the lab’s requirements for
 the purchase. 
 
 6.2.7.4 Subcontracted work for accredited testing is only placed with competent
 
 laboratories. Competent laboratories can demonstrate compliance with
 ISO 17025 requirements for the work provided. If accredited testing is
 outsourced, Lab Management advises the customer of the arrangement in
 writing (1.e., via email), and when appropriate, gains the approval of the
 customer (preferably in writing as well). 
 
 6.2.7.5 Test Reports resulting from outsourced servicing are received and verified
 before being released to the customer. Verification includes confirmation
 
 
 

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 that supplied reports demonstrate conformity to specified requirement.
 
 6.2.8 Where the employee will select goods and/or services using websites, catalogs,
 or selection of in-stock items at a retail establishment, the employee will review
 the information available for the required goods and/or services, compare the
 information available to the established requirements, select the goods and/or
 services which satisfy the defined requirements, and complete the purchase using
 
 a credit card. 
 
 6.2.8.1 In these cases, no additional communication of requirements will be
 necessary, as the supplier has communicated the specifications and claims
 of performance for the goods and/or services on the website, within the
 
 catalog, or on the shelf. 
 
 6.2.8.2 Approval of the lab’s requirements and the selected goods and/or services
 will be indicated by the receipt generated in the transaction to document
 the purchase. 
 
 6.2.8.3 The receipt will be the record of the purchase made, the defined
 requirements, and the review and approval of the lab’s requirements for
 
 the purchase. The employee making the purchase will be responsible for
 assuring the goods and/or services purchased meet the lab’s requirements.
 
 6.2.9 For all purchases where acceptance criteria (performance specifications which
 will be used during inspection or monitoring of the goods and/or services
 purchased) will be applied, the supplier will be informed of the acceptance criteria
 
 during the purchasing process. 
 
 6.2.9.1 Where purchased services must be provided by personnel with specified
 competence or qualifications, these requirements will be communicated
 to the supplier. 
 
 6.2.9.2 If the Lab intends to perform verification, inspection, audits, or other
 
 activities at the supplier’s premises, these activities will be communicated
 to the Supplier. Methods of communicating this information may be
 within purchase orders or in documented communication with suppliers
 maintained by Lab Management. 
 
 Critical Consumables 
 
 6.3.1 Critical consumables are materials which directly affect the performance of
 
 laboratory activities. Critical consumables will be identified in the contents of
 established test methods or equipment manuals and by Management’s designation
 
 
 

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 as critical to the consistency and effectiveness of laboratory operations. In
 addition to the purchasing requirements listed above, this section of the procedure
 
 describes additional controls which will be applied to critical consumables.
 
 6.3.2 When ordering critical consumables, an appropriate certificate of analysis or
 conformance is requested from the supplier when the critical consumable is
 ordered if deemed appropriate by Lab Management or Analytical Development
 
 Manager. This request may be documented on purchase orders where applicable,
 or via personal contact, or in emails. 
 
 6.3.2.1 The certificate will be requested to be shipped with the critical
 consumable. If the supplier cannot accommodate this request, an
 alternative method may be provided by the Supplier, such as access to a
 
 website where the certificate can be obtained. 
 
 6.3.2.2 The requirement for the certificate of analysis or conformance is indicated
 in the product description in the purchase order or purchasing documents.
 
 6.3.3 When ordering critical consumables, the details of the critical consumable will be
 specified completely in the purchase order to ensure the proper critical
 
 consumable is received. For example, both brand and generic names for
 chemicals may be specified to ensure the proper critical consumable is received.
 
 6.3.4 Additional work instructions necessary for the proper handling, storage, and/or
 disposal of these consumables will be developed and made available as deemed
 necessary by Lab Management or the Analytical Development Manager.
 
 6.3.5 All consumables will be marked with the following information (of verified to be
 
 present on the manufacturer’s label) or using an equivalent method while in
 storage. Critical consumables will only be separated from these markings while
 being used in the performance of laboratory activities: 
 
 & Identification of the critical consumable, 
 
 ® Description of critical consumable and detailed specification if deemed
 necessary, including both brand and generic names for any chemicals or
 compressed gases, 
 
 ce Expiration date indicating the acceptable life of the critical consumable
 for the laboratory, 
 
 @ Special storage requirements for the consumable to protect it from damage
 
 and or deterioration. 
 
 
 

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 6.4 Order Changes and Cancellations 
 
 6.4.1 When purchase order requirements change (or are cancelled) for any reason, Lab
 
 Management or designee will notify the supplier, vendor or service provider and
 make the necessary changes in the Approved Vendor List. Revisions to
 purchasing requirements are reviewed and approved in the same manner as new
 purchases. 
 
 6.5 General Receiving 
 
 6.5.1 When a delivery arrives at Ion Labs, Receiving personnel inspect incoming
 packages and items for damage while verifying the goods and their quantities
 against their accompanying packing slips (or equivalents). 
 
 ® If gross damage is apparent to an incoming shipment (e.g., damage to such
 
 a degree that the goods are unusable), Receiving personnel with input
 from Lab Management or the Analytical Development Manager as needed
 determines the disposition. Such damage is noted in carriers’ logs before
 their departure if possible. 
 
 @ If goods arrive without a packing list, receiving personnel confirm the
 purchasing requirement and resolves the issue, as appropriate.
 
 @ Incoming measuring equipment is processed according to the Calibration
 and Equipment Control procedure. 
 
 6.5.2 Receiving lab personnel verifies the purchased item(s) meet all applicable
 requirements of the purchase information by comparing the information on the
 
 packing list to the information on the purchase order submitted to the external
 provider. 
 
 6.5.3 Products failing the above verifications are treated as discrepant. The product is
 segregated until the issue is resolved with the supplier or vendor. Records of
 
 products returned to suppliers are maintained. 
 
 6.5.4 Receiving personnel or Lab Management resolves all product or count
 discrepancy and nonconforming product issues with suppliers and vendors, and
 where appropriate issues corrective actions in accordance with QS-108 Corrective
 and Preventative Action procedure. 
 
 6.5.5 Receiving forwards copies of Certificates of Conformance or Certificates of
 
 Analysis to the Lab Director and/or the Analytical Development Manager for their
 review. The signature and date will indicate the acceptance of the CoC or CoA.
 
 
 

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 The hard copy CoC or CoA will be filed in the appropriate hard copy binder.
 
 6.5.6 Receiving records are controlled in accordance with the SOP C-502 Record
 
 Storage, Retention, and Destruction. 
 
 6.6 Record Management 
 
 6.6.1 Records are maintained per SOP C-502 Record Storage, Retention, and
 Destruction. 
 
 6.7 Process Outputs 
 
 6.7.1 Outputs to the Purchasing and Receiving process include, but are not limited to:
 
 @ Approved purchasing documentation, 
 
 8 Purchased products, and services meeting documented procurement
 requirements, 
 
 ® Accepted and stored product and evidence of verification.
 
 8.0 Revision History 

| Rev | Date | Description of Changes | CCR # | By |
|-----|----------|------------------------|-------|----|
| 0 | 10/01/21 | New procedure. N/A J. Sassman | - | - |