D-806

Use of a Mechanical Pipette

Section D — Laboratory Operations and Specifications Revision 1 6 pages

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1.0 Purpose 
 
 The purpose of this procedure is to describe the proper use of mechanical pipettes in the QC
 
 Laboratory along with instructions on how to ensure the mechanical pipette is functioning
 
 properly prior to use. 
 
 2.0 Scope 
 
 This procedure provides specific instructions for use of all mechanical pipettes in the QC
 
 Laboratory. 
 
 3.0 Responsibility 
 
 3.1 QC Laboratory personnel are responsible for the application and compliance of this
 
 procedure. 
 
 3.2 QC Laboratory Management is responsible for the execution of and compliance to this
 
 procedure. 
 
 3.3. QC Laboratory Management is responsible for keeping this procedure current with
 
 latest Ion Labs practices. 
 
 4.0 Definitions 
 
 4.1 OC — Quality Control 
 
 42 Mechanical Pipette — laboratory tool used to transfer a precise and accurate volume of
 
 liquid. Mechanical pipettes are typically used when a low volume of liquid is
 transferred, usually at the pl level. These pipettes are offered in various volume sizes,
 
 both fixed and adjustable. 
 
 
 

[SOP 

 Standard Operating Procedure SOP No | Rev 
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 Use of a Mechanical Pipette 
 
 4.3. Positive Displacement Pipette - used to accurately pipette very viscous, volatile, hot or
 
 cold, or corrosive samples. Pipette tips for these pipettes contain a piston to aid in
 
 volume transfer. 
 
 5.0 References 
 
 N/A 
 
 6.0 Procedure 
 
 Note: a mechanical pipette should be used when a small volume of liquid is to be transferred
 
 (less than 2mL), the liquid is viscous, or the liquid is corrosive.
 
 6.1 Use of Mechanical Pipette 
 
 Selecting a mechanical pipette should consider the following: 
6.51 6.1.1.1 Volume of liquid to be transferred

 6.1.1.2 Composition of liquid to be transferred 
 
 6.1.1.3. The calibrated range of the pipette 
 
 Choose appropriate pipette tip for the mechanical pipette and attach.
 
 If various volume pipette, set to the volume amount to be transferred. If fixed
6.1.3 volume pipette this step is not necessary.

 6.1.4 Depress the plunger. 
 
 Pre-wet tip by immersing the tip to the correct depth, which can vary by the
 6:15 
 pipette and tip, and smoothly let the plunger go to its resting position.
 
 Wait about one second for the liquid to flow into the tip. Discard liquid.
6.1.6 
 

[SOP 

 Standard Operating Procedure SOP No Rev oe 
 Use of a Mechanical Pipette 
 D-806 1 age 3 0 
 
 6.1.7 Repeat steps 6.1.5-6.1.6 with the exception of discarding liquid. Place the
 
 pipette—held at 10-45 degrees—against the wall of the receiving chamber, and
 
 smoothly depress the plunger to the first stop. 
 
 6.1.8 Wait one second and then depress the plunger to the second stop.
 
 6.1.9 Slide the tip up the vessel wall to remove the pipette. 
 
 6.1.10 Allow the plunger to return to its rest position. 
 
 6.1.11 If transfer complete, eject tip from pipette. 
 
 Note: Do NOT allow any mechanical pipette to lay on its side with a previously used
 
 attached tip. Doing this will allow any residual liquid to potentially contaminate
 the inside mechanics of the pipette, causing corrosion and/ or damage to the
 
 pipette. 
 
 6.2 Weekly pipette check 
 
 6.2.1 Each pipette requires an at time of use check performed weekly prior to its use.
 
 6.2.2 Results will be documented in a laboratory notebook for each pipette evaluated.
 
 6.2.3. Materials needed: Balance, DI Water, thermometer, pipette and pipette tips.
 
 6.2.4 At Time of Use Evaluation: 
 
 6.2.4.1 Leak Test (Step 1) 
 
 e Pre-wet tip as outlined in section 6.1.5. 
 
 e Using the same tip, aspirate the nominal volume. 
 
 e With the full tip immersed approximately 2mm in liquid, hold
 
 pipette vertically for 30 seconds. 
 
 
 

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 Use of a Mechanical Pipette 
 
 If liquid level does not drop proceed with step 2. If liquid level
 
 drops, a leak is indicated and the pipette may require repair and/
 
 or service. 
 
 6.2.4.2 Gravimetric Measurement (Step 2) 
 
 Acclimate DI Water and all supplies to room temperature.
 
 Measure temperature of DI Water and record. 
 
 Place receiving container on balance and tare. For a more
 accurate assessment, receiving container should be tared already
 
 containing some DI Water. 
 
 Perform measurements at 100% and 10% of pipette volume
 
 capacity. Transfer quantity of liquid to receiving container and
 
 weigh, making sure to pre-wet tip as described in section 6.1.5.
 Ensure to dispense along the inner container wall and finish by
 
 drawing the tip end along wall to remove residual liquid. Record
 weight in logbook. Repeat for a total of five measurements.
 
 Convert weight to volume using density as outlined in Table 1.
 
 Values observed should be evaluated against allowable deviation
 as outlined in Table 2. In notebook indicate a pass or fail for
 
 each pipette evaluated. 
 
 If at any time a mechanical pipette does not meet the criteria
 
 outlined in Table 2, the pipette should be removed from service
 
 and replaced or sent out for repair. 
 
 
 

[SOP 

 U S s ta e n o d f a rd a M O e p c e h r a a n ti i n c g a l Pr P o i c p e e d t u t r e e S D O - P 8 0 N 6 o Re 1 v = age 5 of6
 
 0 0.99987 18 0.99862 38 0.99299 
 
 3.98 1.00000 20 0.99823 40 0.99224 
 
 5 0.99999 25 0.99707 45 0.99025 
 
 10 0:99973 30 0.99567 50 0.98807 
 
 15 0.99913 35 0.99406 a2 0.98573 
 
 Table 2. Maximum Permissible Deviation 
 
 1-1000 
 1001-10,000 6 0.6 
 
 6.3 Example: If evaluating a 1000uL pipette, the below conditions must be met:
 
 6.3.1 Acceptable Range for 100pL: 92-108pL 
 
 6.3.2 Acceptable Range for 1000pL: 992-1008uL 
 
 7.0 Calibration 
 
 7.1. Mechanical pipettes should be calibrated every 6 months. 
 
 7.2 Calibration should include cleaning, precision, and accuracy evaluation. Evaluations
 
 are typically performed “as found” and “as left” so that confirmation of pipette
 performance as found can be demonstrated. 
 
 
 

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 Standard Operating Procedure SOP No Rev 
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 D-806 
 Use of a Mechanical Pipette 
 If the mechanical pipette fails evaluation “as found” then an investigation into its use
 bd 
 may need to occur and any potential impact assessment performed. The weekly pipette
 checks as described in section 6.2 should capture any potential failures in real time.
 
 8.0 Revision History 

| Rev | Date | Description of Changes | CCR # | By |
|-----|----------|------------------------|-------|----|
| 0 | 06/15/21 | New 10/17/22 Revised allowable ranges, adopted calibration limits. Minor edits. CC-22-0411 J. Sassman | - | - |