D-826

Calibration, Use, and Cleaning of Inline pH Meters

Section D — Laboratory Operations and Specifications 4 pages

Original Document

Scanned document (image-only PDF)

Extracted Text

Searchable text extracted from PDF

1.0 Purpose 
 This procedure provides instructions on the use, calibration, and cleaning of inline pH meters in
 use on the continuous gummy manufacturing lines. 
 
 2.0 Scope 
 
 This procedure applies to all inline pH meters used on the continuous gummy manufacturing
 
 lines at lon Nutritional Labs. 
 
 3.0 Responsibility 
 
 dyL a {t is the responsibility of Production (Continuous Gummy Manufacturing) personne! to
 
 follow this procedure. 
 
 3.2 Tt is the responsibility of Production Management to implement this procedure and to
 ensure that the procedure is being followed. 
 
 3.3 it is the responsibility of QC Laboratory Management or Metrology to keep this
 procedure aligned with current practices. 
 
 4.0 Definitions 
 
 4i pH ~ Potential of Hydrogen 
 
 4.2 Standard Buffer — a buffered salt solution with a known pH value 
 
 4.3 OC - Quality Control 
 
 CONPODEN'TLAL: For lon Nutritional Labs use only 
 

[SOP D-826 | Page 2 of 4]

 | Standard Operating Procedure SOP No | Rev ne 
 | Calibration, Use, and Cleaning of Inline pH Meters D-326 | Page 2 of4 
 | 
 
 3.0 References 
 
 5.1 USP <791> pH 
 
 >2 D-706, SOP, Use and Calibration of pH Meters 
 
 5.3 B-911, SOP, Continuous Gummy Manutacturing Process 
 
 140 B-OL-F1, Form, Gummy Line Equipment Calibration Verification Log 
 
 6.0 Equipment 
 
 6.1 Inline pH Meter 
 
 6.2 Standard buffer solution 
 
 6.3 pH Storage Solution 
 
 70° Assembly 
 
 74 Carefully connect the electrical plug to the pH meter. 
 
 7.2 Install the meter in the pipes Using a 1 1.2in gasket and clamp. 
 
 8.0 Calibration 
 
 Standard buffer solutions used for calibration are available from the QC lab. Do not use expired buffers.
 
 Rinse the pH electrode with DI water between each measurement. The pH meter may be calibrated to 1
 -~3 pre-set buffers. Because the pH range of the gummy mass is close to or below the lowest pre-set
 
 buffer, it is sufficient to use single point calibration. Because the calibration is done using room
 
 temperature buffer standards, while the gummy mass is done at ~ 90 °C, manual temperature
 compensation must be performed. 
 
 8.1 Press the Menu button, the password is 0000, then scroll and select Signal Settings,
 followed by Temp Compensation, and Artificial Compensation. 
 
 
 

[SOP D-826 | Page 3 of 4]

 Standard Operating Procedure - SOP Ne Revo 
 ° 1-996 1 | Page3of4 
 | Calibration, Use, and Cleaning of Inline pH Meters 
 
 mo XAL 
 Adjust the temperature correction to 25 °C, then press enter to save the results.
 Return to the main menu and select Online Calibration, then pH Calibration.
 Select the correct standard set based on what standards are available. The two pre-set
 standards differ by 0.01 pH units. E.g. 4.01 vs 4.00. 
 The lowest pH standard will be first. Clean the pH probe, then submerge it in the standard
 solution. Wait until the reading becomes static, this may take several minutes. Press Enter
 to confirm the reading. 
 8.6 The middle pH standard will be second. If only doing single point calibration, press
 escape until return to the mam menu. If doing multi-point calibration, use the appropriate
 standard(s) and calibrate in the same manner as with the lower standard solution.
 8.7 Return to the Temp Compensation setting and adjust the temperature to 90 °C, confirm
 
 by pressing Enter. 
 
 Document that this process was performed on Form B-911-F1 Gummy Inline Equipment
 
 Verification Log under the pH Meter column. 
 
 9.0 Cleaning & Storage 
 
 The probe must be cleaned and stored in proper storage solution overnight after each use.
 
 Carefully remove the probe from the pipe. 
 
 9.2 Clean the probe with hot water and if necessary, a clean rag. 
 
 store the pH probe in Oakton® pH electrode storage solution or equivalent.
 
 9.4 Clean the housing of the pH probe thoroughly, as it is an area where set gummy
 
 accumulates. 
 
 
 

[SOP D-826 | Page 4 of 4]

 | 
 standard Operating Procedure SOP No Rev 
 | Page 4 of 4 
 Calibration, Use, and Cleaning of Inline pH Meters D-826 
 I 
 10.0 Maintenance 
 
 Proper storage of the probe will extend its life. Typical lifespan ofa pH probe is 12-18 months.
 
 10.1 When the pH probe can no longer be calibrated, check the following:
 
 10.1.1 Are the calibration solutions fresh? 
 
 10.1.2 Is the probe clean? 
 
 10.1.3 Is the probe damaged? 
 
 10.1.4 Is the cord damaged? 
 
 10.2 If the probe is clean, and there is no damage to the probe or cord. Then a replacement is
 necessary. 
 
 11.0 Revision Mistory 
 
 | Revision Date Description of Changes CCR # By 
 0 16/20/23 | New. N/A B, Eschevarria.
 Simplified instructions specific to the meters on the gummy line. .
 ; 09/18/24 Added instructions for temperature compensation. Added CC-24-0458 | Patrick Wilson
 maintenance section. Added instructions to store in solution after 7
 every use.