E-101

Warehouse and Inventory Control

Section E — Materials Management Revision 13 7 pages

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1.0 Purpose 
 
 The purpose of this procedure is to define the process for the allocation, storage, and annual
 inventory of all received raw materials, packaging components, and printed packaging.
 
 2.0 Scope 
 
 This procedure applies to all raw materials, packaging components and printed packaging stored
 
 at Ion Labs, Inc. 
 
 3.0 Responsibility 
 3.1. Purchasing, Warehouse and Inventory Control personnel are responsible for the overall
 
 inventory management and compliance with this procedure. 
 
 3.2 It is the responsibility of Warehouse management or designee to request raw materials,
 packaging components, and printed packaging for batches. 
 
 3.3 It is the responsibility of Warehouse personnel to pull and restock inventory.
 
 3.4 It is the responsibility of Warehouse management to implement this procedure and to
 
 ensure that the procedure is being followed. 
 
 4.0 Definitions 
 
 4.1 Allocation — The process of identifying materials in inventory and selectively placing
 
 them for use in a batch 
 
 4.2 Packaging Components and Printed Packaging — Any component intended for
 
 
 

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 packaging related activity in the manufacture of dietary supplements
 
 4.3 RMID — Raw Material Identification Number; a unique identifier used to tack inventory
 within a business 
 
 4.4 R# - Receiving Number; A unique identifying number assigned to each lot of material
 upon receipt 
 
 4.5 DC — Document Control 
 
 4.6 BPR — Batch Production Record 
 
 4.7 FIFO — First In, First Out; an inventory plan that ensures that items purchased first will
 be used first. Raw materials, components, drug related products, containers, and closures
 
 approved for use shall be rotated so that the oldest approved stock is used first (deviation
 
 from this requirement is permitted if such deviation is temporary and appropriate)
 
4.8 SAP — Enterprise Resource Planning; software which supports automation and processes

 and manages day-to-day business activities such as accounting, procurement, project
 management, risk management and compliance, and supply chain operations
 
 WMS — Warehouse Management System; software which controls and administers
4.9 warehouse operations from the time goods or materials enter the warehouse until they

 move out 
 
 5.0 References 
 
 5.1 F-505, SOP, Environmental Monitoring Program 
 
 5.2 D-303, SOP, Recertification of Expired Raw Materials 
 
 5.3 QS-106, SOP, Allergen Control 
 
 5.4 21 CFR§ 111.415(f) 
 
 
 

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 6.0 Procedure 
 
 Note: Only Warehouse personnel are to receive, pull, and restock inventory items.
 
 6.1 Annual Inventory 
 
 6.1.1 The annual inventory stock count is represented as our annual fiscal year cycle
 
 count program. The cycle count program methodology implemented captures all
 warehouse locations with stock on hand to be counted twice per year. Inventory
 
 will be documented systemically via inventory counting transactions in SAP and
 reviewed by Finance. 
 
 6.1.2 If any discrepancies are discovered during the verification of cycle count program
 
 inventory records, production management and inventory control must be
 informed to investigate the variance(s). 
 
 6.1.3 Inventory of Allergens, Gluten, Non-GMO Project Verified, Certified Organic,
 
 Kosher, and Halal- related materials will be done in their respective designated
 areas of the warehouse. Care is used to not move materials out of the designated
 
 areas to ensure there is no chance for cross-contamination. 
 
 6.2 Electronic Documentation 
 
 6.21 The electronic documentation system (SAP/WMS) is the system in which
 
 employees can determine the current status of inventory items.
 
 6.2.2 Only Warehouse employees, Production leadership, Purchasing staff, and
 
 Accounting staff have authorization to make changes in the inventory system.
 
 6.2.3 It is the responsibility of Inventory Control and Warehouse personnel to ensure
 
 that the inventory system is current at all times of operation.
 
 6.2.4 The inventory system is used to keep an inventory of the following items:
 
 
 

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 6.2.4.1 Raw Materials (solids, semi-solids, liquids) 
 
 6.2.4.2 Capsules (empty) 
 
 6.2.4.3 Caps and Closure Systems 
 
 6.2.4.4 Bottles and Containers 
 
 6.2.4.5 Packaging Supplies 
 
 6.2.4.6 Printed Packaging Components (labels, shrink sleeves, cartons, display
 trays, etc.) 
 
 6.2.4.7 Corrugated Boxes 
 
 6.2.4.8 Customer Supplies Raw Materials 
 
 6.2.4.9 Customer Supplied Packaging Supplies (when applicable)
 
 All of the items are to be documented in the system and kept up to date as they are
6.2.5 added, removed, sampled, or destroyed.

 6.2.6 The electronic documentation system is for reference only. 
 
 6.3 Storage 
 
 6.3.1 Storage of all raw materials and packaging components follow SOP F-505
 
 Environmental Monitoring Program for the storage conditions of inventory.
 
 6.3.2 Material and components will be stored in a FIFO manner. 
 
 Raw material liquids will only be stored in the same locator (ground level and
6.3.3 second locator only) with like-liquid raw materials.

 All allergen-related material is received and immediately placed in a designated
6.3.4 allergen area. Allergen-related material will be stored with like-material in a

 
 

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 designated area as required by SOP QS-106 Allergen Control. 
 
 6.350 All Gluten, Non-GMO Project Verified, Certified Organic, Kosher, and Halal-
 related material is received and immediately placed in a designated area and
 
 stored with like-material if applicable. 
 
 6.3.6 Raw materials that are stored in the limited access storage area will be stored in
 
 segregated, designated areas and maintained by Warehouse/Production
 
 Management. Each area will be identified by proper signage. 
 
 6.3.7 Non-human consumption raw materials will be stored in separate designated areas
 
 and properly identified. 
 
 6.3.8 Expired raw material will be held in a designated quarantined area. Refer to SOP
 
 D-303 Recertification of Expired Raw Materials. 
 
 6.4 Allocation — Raw Material Pulling 
 
6.4.1 Using FIFO, warehouse personnel will be responsible for pulling all raw materials

 used during the mixing process. 
 
 Allergen, Certified Organic, Halal, and Kosher raw materials will be identified by
6.4.2 the BPR and associated product labeling.

 Warehouse personnel use the production schedule to pull batches based on
6.4.3 priorities set by Warehouse Management / Production Control Management.

 Check for accuracy of materials by verifying the product name # as indicated in
6.4.4 the BPR.

 6.4.5 In weighing and dispensing, personnel will start the steps to weigh the materials,
 
 following the instructions in the BPR. The quantities used will be properly
 recorded in the space provided in the BPR. 
 
 
 

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 6.4.6 At the end of the batch run, the operator will document the quantity of the
 
 materials used in the batch record. Inventory Control team will receive inventory
 from the electronic inventory system. 
 
 6.4.7 Weighing and Dispensing operators will return the raw materials to the staging
 area and ensure that the partial material has been closed and resealed on each
 
 container then placed into another plastic bag (secondary confinement) to protect
 
 content integrity. Additionally partial containers will be identified by means of
 sealing up with yellow tape and a yellow return label will be placed on the
 
 material. All material must be properly identified with the original R#, RMID,
 and weight. . 
 
 6.4.8 Warehouse personnel will restock the raw materials to the appropriate locations.
 
 6.5 Allocation — Packaging Component and Printed Packaging Pulling 
 
 6.5.1 Using FIFO, warehouse personnel will be responsible for pulling the packaging
 
 components for each job in packaging. 
 
 6.5.2 Warehouse personnel stages materials based on the priorities from the production
 
 schedule, Warehouse Manager or Production Director. 
 
 6.5.3. Warehouse personnel will ensure that partial boxes of packaging components are
 
 pulled to be used first. 
 
 6.5.4 In packaging, the material’s R# will be documented in the packaging section of
 
 the BPR by Packaging personnel. 
 
 6.5.5 At the end of the batch run, the operator will document the quantity of the
 
 materials used in the BPR. 
 
 6.5.6 Packaging operators will return the components to the warehouse. Warehouse will
 
 restock the materials. 
 
 
 

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 7.0 Revision History 

| Rev | Date | Description of Changes | CCR # | By |
|-----|----------|------------------------|-------|----|
| 0 | 07/23/10 | New - - | - | - |
| 1 | 05/17/13 | Changed SOP format and number. Updated SOP. - - | - | - |
| 2 | 09/27/13 | Added additional requirements to sections 5.4.1 and 5.5.1. | 13-832 | B. Mosall |
| 3 | 03/13/14 | Added section for proper confinement of partial or open material. | 14-0182 | L. Titolo |
| 4 | 04/21/14 | Added requirements for allergens | 14-0341 | S. Millar |
| 5 | 10/18/17 | Complete rewrite to update to current process. | 17-1296 | S. Millar |
| 6 | 04/30/18 | Added storage requirements for liquid raw materials. | 18-0149 | S. Millar |
| 7 | 10/01/20 | Procedure rewrite to incorporate label control warehousing CC- | 20-0697 | J. Murphy |
| 8 | 04/29/21 | ce aa to Non GMO Project Verified and Organic CC- Added certified to organic references. Added CFR 111.415(f) to | 21-0176 | C. Mitchell |
| 9 | 07/02/21 | section 5.0. Added Halal and Kosher references. Revised annual CC- inventory procedure. | 21-0256 | R. Pagano |
| 10 | 11/09/21 | Added Halal and Kosher to section 6.3.5 CC- Added note in section 6.4.7 to use yellow tape and a yellow return - OSilGiee label when returning partial cases back to the warehouse. eno i. Murphy Remove SOP B-901 reference. Add QS-106 reference. Update Me perils ballleenrdgienng a tnod w sepiegchiialn gm aatnedr idalle psetnosriangee, r veqeui raedmdeinttiso.n aClh daenfigneitions. Se 1 Minphy Update format, wording, and clarifications throughout. | 21-0423 | C. Mitchell |
| 13 | 08/15/23 | Add Gluten to 6.1.3 and 6.3.5 CC- | 23-0416 | C. Horelle |