E-501

Procedure for Returned Products

Section E — Materials Management Revision 5 10 pages

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1.0 Purpose 
 
 The purpose of this procedure is to define the process for the handling, investigation, and
 disposition of products that have been returned to Ion Labs, Inc. 
 
 2.0 Scope 
 
 This procedure applies to all products that have been manufactured/packaged, shipped, and
 
 later returned to Ion Nutritional Labs. 
 
 3.0 Responsibility 
 
 3.1 It is the responsibility of Warehouse (Shipping) personnel to follow this procedure.
 
 Warehouse employees are also responsible for immediately alerting management if a
 discrepancy is found upon receipt of returned product. 
 
 3.2 It is the responsibility of Quality to handle, evaluate, provide a disposition, and retain
 
 all documentation relevant to returned product. 
 
 3.3. It is the responsibility of Finance to approve all returns prior to Warehouse coordinating
 
 the return with the customer or shipping company. 
 
 4.0 Definitions 
 
 4.1 RPAF — Returned Product Authorization Form 
 
 4.2 RPAN — Returned Product Authorization Number 
 
 4.3. RPAL-— Returned Product Authorization Log 
 
 
 

[SOP 

 Standard Operating Procedure SOP No Rev 
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 Procedure for Returned Products 
 4.4 DC — Document Control 
 
 4.5 PQV-— Process Quality Verification 
 
 5.0 References 
 
 5.1 B-108, SOP, Reprocessing Procedure 
 
 un C-201, SOP, Deviation and Investigation Procedure 
 
 3.3 C-502, SOP, Record Storage, Retention, and Destruction 
 
 5.4 C-501, SOP, Document Control 
 
 5.5 E-501-F1, Form, Returned Product Authorization Form 
 
 5.6 E-501-F2, Form, Returned Product Authorization Log 
 
 5.7. E-801-F1, Form, Waste Material Form 
 
 5.8 C-105, SOP, Protocol and Report Documentation Requirements 
 
 5.9 A-106, SOP, Documentation Guidelines for cGMP Records 
 
 6.0 Procedure 
 
 6.1 Authorization to Return Products 
 
 6.1.1 All return requests must be approved by Finance prior to the product being
 
 returned to the facility. 
 
 6.1.2 When acustomer or shipping company calls requesting to return a product, the
 
 initiator will complete Section of form E-501-Fl Return Product
 Authorization Form. 
 
 
 

[SOP 

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 Procedure for Returned Products 
 
 6.1.3 Once Section 1 is complete, form E-501-F1 Return Product Authorization Form
 
 will be submitted to Finance for approval. Once approved (Section 2), Finance
 will submit the form to DC to assign an RPAN. 
 
 6.1.4 DC will assign an RPAN using the following numbering format:
 
 6.1.4.1 The letters PR for product return 
 
 6.1.4.2 Two-digit number of the year issued 
 
 6.1.4.3 Sequential three-digit number, beginning with 001 
 
 Example: PR-23-001 would be the first item returned in 2023, and was
 
 received in February. 
 
 6.1.4.4 The three digit sequential number will reset every year, beginning
 
 again at 001 for the first return of the year. 
 
 6.1.5 Once the RPAN has been assigned and logged onto form E-501-F2 Return Product
 
 Authorization Log, the form will be forwarded to Warehouse to coordinate the
 return and await its arrival. 
 
 6.2 Receiving Returned Product 
 
 6.2.1 Upon receipt of the returned product, Warehouse personnel must verify that the
 product matches the number assigned to it on the RPAF. Warehouse personnel
 
 will then complete Section 3 of E-501-F1 Return Product Authorization Form,
 quarantine the returned product, and identify the product as “Returned Product”.
 
 6.2.2 The product will be moved to the appropriate quarantine area until a decision
 has been made for final disposition. 
 
 6.2:3 Once completed, form E-501-F1 Return Product Authorization Form, the
 packing slip, and any other documents related to the return will be forwarded to
 
 Quality for evaluation purposes. 
 
 
 

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 Procedure for Returned Products 
 
 6.3 Evaluation of Returned Product 
 
 6.3.1 If the return is the result of a complaint, in addition to examining the integrity of
 the labeling and closure system, Quality will carry out a full investigation,
 
 evaluating all appropriate documentation and carrying out a visual and physical
 
 inspection and, if necessary, will request additional testing.
 
 6.3.1.1 If additional testing has been performed, all results must be attached to
 
 E-501-F1 Return Product Authorization Form. 
 
 6.3.2 Quality will consider, among other things, the conditions under which the
 
 product has been held, stored, and shipped before or during its return, as well as
 the condition of the product and its packaging as a result of storage or shipping,
 
 to determine if the product’s safety, identity, quality, strength, or purity has been
 
 compromised. 
 
 6.3.3 The returned product has been compromised if: 
 
 6.3.3.1 The label is damaged in a way that the identity of the product is
 unknown. 
 
 6.3.3.2 The container or closure system is damaged in any way (i.e. broken
 bottle, broken cap, or broken seal). 
 
 6.3.3.3 The product is damaged. 
 
 6.3.3.4 The product is expired. 
 
 6.3.3.5 The product does not meet visual identification. 
 
 6.3.3.6 The product fails laboratory testing (if applicable).
 
 6.3.4 If, for any reason, the returned product has been handled in such a way that its
 safety, identity, or quality has been compromised, it will be rejected.
 
 
 

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 Procedure for Returned Products 
 
 6.3.5 The reason for the return, the nature of the product, and the time elapsed since it
 
 was originally sold must also be considered during assessment.
 
 6.3.6 Product returned for the purpose of reprocessing will be initially evaluated only
 
 for damage or loss that has occurred during transportation. Full product
 
 breakdown and inspection will not occur until the product has been staged back
 to Production for reprocessing. This inspection will be documented in the
 
 reprocessing protocol, as required by SOP B-108 Reprocessing Procedure.
 
 6.3.7 Quality will complete Section 4 of E-501-F1 Return Product Authorization
 
 Form, with all of the information collected during the assessment of the product.
 
 6.3.8 If the reason for the return implicates other batches, an appropriate investigation
 
 for the associated batches must be conducted (refer to SOP C-201 Deviation and
 
 Investigation Procedure). 
 
 6.4 Quality Review and Final Disposition of Returned Product (Section 4)
 
 6.4.1 Returned product is to be destroyed or otherwise suitably disposed of, unless a
 review of the material has drawn the following disposition decisions:
 
 6.4.1.1 The material has been approved for reprocessing (refer to SOP B-108
 Reprocessing Procedure). 
 
 e _ If this disposition is decided, a reprocessing protocol must be
 generated, following SOP C-105 Protocol and Report 
 
 Documentation Requirements, to control reprocessing activities.
 
 The protocol number must be referenced on E-501-F1 Return
 Product Authorization Form. 
 
 6.4.1.2 The product has not been damaged or compromised in any way and is
 acceptable for distribution in its current condition. 
 
 
 

[SOP 

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 Procedure for Returned Products 
 
 6.4.2 Returned product that has been rejected must be clearly labeled with a
 
 “Destroy” placard and kept in the Quarantine area until destruction.
 
 6.4.3 Quality will document the final disposition in Section 5 of E-501-F1 Return
 
 Product Authorization Form and will forward all documentation to Finance for
 
 review. 
 
 6.4.4 Finance will complete Section 6 of E-501-F1 Return Product Authorization
 
 Form and, upon completion, will submit all associated documentation to Quality
 so that it may be closed and archived. Finance may retain a copy of the
 
 documentation if needed. 
 
 6.4.4.1 In the event that financial activities are the responsibility of the
 
 customer and there are no internal financial adjustments needed,
 
 Section 6 can be marked as N/A and the documents can instead be
 forwarded directly to Quality for closure. 
 
 6.4.5 Quality will initiate E-801-F1 Waste Material Form and will forward to
 warehouse for completion. 
 
 6.5 Returned Product Authorization Log (RPAL) 
 
 6.5.1 All returned products are to be logged on Form E-501-F2 Returned Product
 
 Authorization Log. This log will contain the following information:
 
 6.5.1.1 RPAN 
 
 6.5.1.2 RPAN Issuer and date of issuance 
 
 6.5.1.3 Product Name 
 
 6.5.1.4 Customer Name 
 
 6.5.1.5 Batch Number of Returned Product 
 
 
 

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 Standard Operating Procedure SOP No Rev 
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 Procedure for Returned Products 
 
 6.5.1.6 Final Disposition of Returned Product 
 
 6.5.1.7 Closed By/Date 
 
 6.6 Documentation Requirements 
 
 6.6.1 A PQV check must be performed for each completed logbook page as outlined
 in SOP A-106 Documentation Guidelines for cGMP Records. 
 
 6.6.2 All documents will be maintained as outlined in SOP C-501 Document Control
 
 and SOP C-502 Record Storage, Retention, and Destruction. 
 
 7.0 Revision History 

| Rev | Date | Description of Changes | CCR # | By |
|-----|----------|------------------------|-------|----|
| 0 | 06/30/10 | New - - | - | - |
| 1 | 02/26/13 | Changed format. Changed SOP title. Made SOP more detailed and to be in compliance with regulations. | 13-058 | V. Iltcheva |
| 2 | 04/24/15 | Biennial review. Changed format. Changed responsibilities and clarified procedure. Added quality responsibility to initiate Waste Form for materials to : ’ J ee be destroyed; added reference to E-801.0. adel Ex Hesanbable | 15-0370 | V_ Iltcheva |
| 4 | 03/02/20 | Scheduled review: updated responsibilities. CC- Scheduled review: Updated format, added additional SOP references, changed RPAN numbering system, revised the flow of | 20-0153 | K. Burris |
| 5 | 09/19/23 | the return form to include Finance at form start, added requirements CC- for product to be reprocessed, added document maintenance requirements, some additional minor edits made throughout. | 23-0473 | K. Burris |

 
 

[SOP 

 ION Return Product Authorization Form 
 
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 Form: E-501-F 1 CCR No. CC-23-0473 Revision: 5 
 RPAN: Issued By/Date: 
 SECTION 1 — Returned Product Description (to be completed by Ion Representative)
 Complaint No 
 Call Taken By/Date (Ge anuicatlcy 
 Customer Name Address 
 Customer Contact Telephone No 
 Product Name 
 Packaging Size 
 Dosage Form 
 Batch Number Exp. Date Total Qty 
 
 Reason for Return 
 
 Return Request Taken By: Date: 
 
 SECTION 2 — Finance Approval (to be completed by Finance) 
 
 Return Authorized By: Date: 
 
 SECTION 3 — Receipt of Returned Product (to be completed by Warehouse) 
 
 RPAN Received By/Date 
 
 Customer Name 
 
 Product Name 
 Packaging Size 
 
 Batch Number Exp. Date Total Qty 
 
 Quarantined By: Date: 
 
 

[SOP 

 ION Return Product Authorization Form 
 
 Nutritional 
 Labs Form: E-501-F1 CCR No. CC-23-0473 Revision: 5 
 
 RPAN: 
 
 SECTION 4 — Evaluation of Returned Product (to be completed by Quality) 
 
 Visual/Physical Inspection Performed OC YES O NO 
 
 Sample Sent to QC Laboratory for Testing C YES ONO 
 
 Number of Units Number of Units 
 Container/Closure Intact Compromised 
 
 Labeling Intact Compromised 
 
 Other 
 
 Comments 
 
 Performed By: Date: 
 
 SECTION 5 — Final Disposition (to be completed by Quality Management) 
 If reprocessing is needed, provide the protocol number in the Comments section below
 Destroy Oo Reprocess oO Other oO 
 
 Comments 
 
 Performed By: Date: 
 
 SECTION 6 — Accounting Information (to be completed by Finance) 
 
 O N/A if financial responsibility lies with customer 
 
 Original Invoice # Date Customer Acct # 
 
 Credit Memo # By Date 
 
 Comments 
 
 Performed By: Date: 
 
 Closed By (Quality): Date: 
 
 

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