G-108

Cherry Industrial Equipment Pallet Inverter

Section G — Equipment Revision 0 4 pages

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1.0 Purpose 
 
 The purpose of this procedure is to define the process for the operation, cleaning, and
 
 maintenance of the pallet inverter. 
 
 2.0 Scope 
 
 This procedure applies to the Cherry Industrial Equipment pallet inverter in operation at Ion
 
 Nutritional Labs. 
 
 3.0 Responsibility 
 
 3.1. It is the responsibility of all warehouse personnel to follow this procedure.
 
 3.2 _ It is the responsibility of the department supervisor/manager to implement this procedure
 and to ensure that this procedure is being followed. 
 
 3.3. It is the responsibility of warehouse management to keep this procedure aligned with
 current practices. 
 
 4.0 Definitions 
 
 None 
 
 5.0 References 
 
 5.1 G-104, SOP, Lockout Tagout Procedure 
 
 5.2 G105, SOP, Lockout Tagout Devices 
 
 6.0 Procedure 
 
 6.1 Operation 
 
 
 

[SOP 

 Standard Operating Procedure SOP No Rev Pave? of 4 
 Cherry Industrial Equipment Pallet Inverter G-108 0 8 
 
 6.1.1 Operator must make sure the pallet inverter is in the home position before
 operating. Turning basket is fully rotated and resting on the invert prox switch,
 with the clamp plate in the up position. Operator loads the machine with a forklift
 using the sidewall to guide the pallet load close to the sidewall.
 
 6.1.2 Operator presses the green start button on the operator pendant to turn the motor
 on. Operator then presses the left and right arrow button, which lowers the
 clamping plate to secure the load. 
 
 Note: All movement buttons are press and maintain. 
 
 Caution: Clamping pressure is factory set at 1800 psi. Be careful not to
 oversqueeze the load. 
 
 6.1.3 If you are handling more sensitive products it may require that the operator cinch
 up the plate slowly to make contact with the top of the load but not meet maximum
 set pressure. 
 
 Note: A pressure relief valve is used in the clamp circuit which allows oil to
 dump back to tank once maximum set pressure is achieved. 
 
 6.1.4 Operator will then press the circular reverse arrow button on the operator pendant
 turning the basket 180 degrees. The operator will then press the left and right
 arrow button at least six inches releasing the pressure on the pallet and freeing up
 space. The wood pallet is then removed and replaced with a plastic pallet.
 
 6.1.5 The operator presses the left and right arrow button to cinch the pallet up against
 the bottom of the load. 
 
 6.1.6 Operator presses the circular round reverse arrow button on the operator pendant,
 which turns the basket counter clockwise back to the load/unload position.
 
 6.1.7 Operator presses and maintains the left and right arrow button on the operator
 pendant to move the plate off of the load. 
 
 6.1.8 Operator unloads the machine with a forklift. Operator backs away clear of the
 machine. The machine is back in the home position ready to receive the next load.
 
 6.2. Maintenance 
 6.2.1 Weekly maintenance of pallet inverter 
 
 6.2.1.1 Sweep and clean in and around machine. 
 
 6.2.1.2 Ensure the internal load area and approach to the machine is clear and
 free from debris. 
 
 6.2.1.3 Confirm the emergency stop button is functioning correctly.
 
 
 

[SOP 

 Standard Operating Procedure SOPNo | Rev 
 G-108 0 Page 3 of 4 
 Cherry Industrial Equipment Pallet Inverter 
 
 6.2.1.4 Check all electrical cables and conduits for signs of wear and abrasions.
 6.2.1.5 Confirm that all limit or proximity switches are operating correctly.
 
 6.2.1.6 Check that all gauges are working correctly. 
 
 6.2.1.7 Grease all points, with particular attention to the central shaft which
 must be kept running smoothly at all times. 
 
 6.2.2 Every 6 weeks maintenance of pallet inverter 
 6.2.2.1 Check and tighten all bolts on the machine. 
 
 6.2.2.2 Lubricate and grease all fittings, paying particular attention to the clamp
 slides assembly and rack & pinion. Refer to the machine breakdown and
 layout for locations. 
 
 6.2.2.3 Check all hydraulic hoses and fittings for signs of wear and abrasions.
 
 6.2.2.4 Check all fluid levels and check gauge (when needle is in red replace
 filter). 
 
 6.2.2.5 Confirm that all internal mechanical slides and components are secure.
 6.2.3 Biannual maintenance 
 
 6.2.3.1 Change return filter. 
 
 6.2.3.2 Check the condition of the hydraulic oil. If replacement or additional
 hydraulic fluid is needed, use MEDALLION PLUS® AW32 hydraulic
 oil or equivalent. Oil level should be approximately two inches
 below the top of the tank, or at the top black line marker on the
 
 site / temperature gauge. 
 6.2.4 Annual maintenance 
 
 6.2.4.1 Change return filter and suction filter. Drain and replace the hydraulic
 oil, using MEDALLION PLUS® AW32 hydraulic oil or equivalent.
 Some cold environment or food processing facilities may require ATF
 
 or food grade oil, please verify type of oil required. Oil level should be
 approximately two inches below the top of the tank, or at the top black
 line marker on the site / temperature gauge. 
 
 6.3 Lockout Tagout 
 6.3.1 To lock out the basket, place basket in horizontal position. Remove lock bar.
 
 While under the basket, bolt lock bar to basket. Reverse process when complete.
 6.3.2 To lockout the clamp put the basket with clamping plate in a horizontal position
 
 (90°). Remove lock bar and rotate 90°. Rebolt to header tube using bolt and nut.
 
 
 

[SOP 

 Standard Operating Procedure SOP No Rev 
 G-108 Page 4 of 4 
 Cherry Industrial Equipment Pallet Inverter 
 Note: Follow all other internal lockout tagout requirements as outlined in SOP G-104
 Lockout Tagout Procedure and SOP G-105 Lockout Tagout Devices.
 
 6.4 Cleaning 
 
 6.4.1 There are no special cleaning requirements for this piece of equipment.
 Generalized cleaning will be performed as part of the normal warehouse cleaning
 requirements. 
 
 7.0 Revision History 

| Rev | Date | Description of Changes | CCR # | By |
|-----|----------|------------------------|-------|----|
| 0 | 05/06/24 | New procedure. N/A J. Murphy | - | - |